Casting, machining and tooling in one facility
Spread over a 65,000 sq. ft. RCC structure at Kagal Five Star MIDC, our facility houses high-pressure die casting and a full machine shop.
Semi-automatic HPDC cell with dedicated holding furnace
We operate a high-pressure die casting machine as a semi-automatic cell with a ladle-fed, dedicated electric holding furnace — ensuring consistent melt quality and repeatable casting cycles.
| Die Mounting Plates (Vert × Horiz) | 710 × 770 mm |
|---|---|
| Space Between Tie-Bars (H × V) | 480 × 480 mm |
| Diameter of Tie-Bars | 85 mm |
| Die Thickness (Max / Min) | 600 mm / 200 mm |
| Die Opening Stroke | 350 mm |
| Ejector Force / Stroke | 105 kN / 90 mm |
| Motor Input | 400 V, 22.4 kW |
| Minimum Dry-Cycle Time | 7 sec |
| Oil Tank Capacity | 500 L |
| Machine Weight | 6.4 Tons |
| Plunger Size | 50 mm, 60 mm |
A full in-house machine shop
VMC, CNC turning, conventional lathe and drilling — plus a dedicated CNC automatic tool resharpening cell that maintains cutting-tool geometry in-house, reducing tool turnaround time and supporting continuous machining runs.
| Machine | Qty | Specification |
|---|---|---|
| VMC — Macpower ECO 800 | 1 | Table 1000 × 510 mm; Travel X-810 Y-510 Z-510 mm; Spindle 7.5/11 kW |
| VMC — LMW | 1 | Table 800 × 450 mm; Travel X-800 Y-450 Z-450 mm; Spindle 7.5/11 kW |
| CNC Turning Center | 1 | Chuck 200 mm; X-170 Z-325; Max turning dia. 325 mm; 7.5/11 kW |
| Lathe Machine | 1 | MT-4 spindle bore; bed length 5 ft |
| Drill Machine (Pillar Type) | 1 | 1.5" capacity |
| CNC Auto Tool Resharpener | 1 | Drills, end mills, ball-nose & chamfer cutters, dia. 3–22 mm |
Aluminium alloys
We cast to your specified aluminium grade. The grades below are commonly used — other grades available on request.
- ADC12
- A360
- A380
- A356
- LM24
- LM26
Working to a specific grade or specification? Share it with your enquiry and we'll confirm feasibility.
Need a part cast and machined to drawing?
Send us your drawing and we'll get back to you with feasibility and a quote.